Bagged Weighing and Collection Integrated Machine

Product Overview

After exiting the automatic bag‑packing machine, the bags pass through a flattening unit to be flattened. Once flattened, they proceed to the collection station for QR‑code scanning. Following successful scanning, the bags are conveyed to the weighing module for weight measurement. If either the QR code or the weight fails inspection, the bag is automatically rejected; only bags that pass both checks are allowed to proceed. The system then links the bag’s weight with its QR code. Qualified bags are then routed to the counting conveyor for manual boxing. Upon completion of boxing, the software prompts the operator to scan the carton barcode; after the barcode is scanned, the secondary association between the bag and the carton is finalized.

Category:

Keywords:

Data association

Weight detection

隐藏域元素占位

Product Details

Performance Features

1. High-Level Hardware-Software Integration: Our company’s QR code scanning and weighing all-in-one device is a compact, integrated solution that combines weighing functionality with QR code capture capabilities.

2. Establish a link between bag codes and actual weights: After packaging, each bagged product is individually scanned and weighed, with its QR code data and weight data recorded and associated.

3. Reject accuracy reaches 100%: A closed-loop rejection system is achieved through seamless integration between the software and the weighing machine’s PLC control program.

4. Stable and Controllable Quality: By scanning and weighing each bag of product, we have shifted from a previous sampling‑based inspection approach to 100% online inspection, achieving lean manufacturing and ensuring the quality of every single bag. X

5. Traceability of Each Bag’s Weight: By scanning the QR code on every bag first and then recording the weight in the QR code data, the actual weight of the bag can be displayed simply by scanning the QR code.

6. Space and Cost Savings: By highly integrating the weighing and data‑acquisition systems, the two devices share a common conveyor belt and rejection mechanism, achieving a single‑unit solution.

 

Technical Specifications

Model HYZDC-180
Maximum capacity 1200g
Minimum display precision 0.1g
Scanning and weighing speed 30-80 bags/minute
Weighing belt width 300mm

Weighing belt length (center-to-center distance of rollers)

Length of the weighing belt (centre-to-centre distance between rollers)

500(L)x300(W)mm
Input length (centre-to-centre distance between rollers) 500(L)x300(W)mm
Output length (centre-to-centre distance between rollers) 500(L)x300(W)mm
Production line height 700±50 mm
Conveyor direction (as viewed on the display) left-right
Exclusion method Push rod rejection
Collection box Hopper-Style collection bin
Display screen 22-inch LED
Base rack Stainless steel
Weighing-independent rack Stainless steel
Conveyor roller Aluminum alloy material
QR code scanner Keyence AI Code Reader X100W
Weighing sensor Toledo high-precision Weighing Sensor
Speed adjustment Touchscreen stepless speed control, Synchronized speed for three platforms
Belt White, Wear-resistant PU
Control box Stainless steel with brushed finish
Anchor bolt Stainless steel, Height Adjustment: ±50 m
Communication method TCP
External dimensions 2600x600x1200mm
Weight 450 kg

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