Haidilao Smart Coding and Packaging Optimization Solution for Bagged Food Products
In response to the characteristics of Haidilao’s bagged food production line, our company has designed and implemented an intelligent solution that integrates efficient coding with user-friendly packaging. While ensuring precise coding for each bag of food, this system—featuring an innovative three-channel, dual-station design—significantly enhances both the efficiency and neatness of the subsequent manual packing process.
Core features of the solution
Precise and efficient one-item, one-code management.
The system employs high-performance inkjet printing equipment and visual recognition technology to assign and verify a unique QR code identity for each bag of food on a high-speed production line, ensuring data accuracy rates of... 99.9% The above lays a solid foundation for product traceability and marketing engagement.
Humanized three-lane, dual-station layout
Three-way sorting convergence: Packaged foods that have been assigned codes are smoothly diverted into three independent convergence channels, thereby preventing product accumulation and confusion at the end of the conveyor line.
Dual-station operation: Each main packaging line is equipped with two parallel packing stations, providing operators with ample workspace and a buffer in work pace, thereby effectively reducing labor intensity.
Significant improvements in work performance
This design has made the manual packing process highly organized, eliminating product clutter and allowing operators to conveniently retrieve items from designated channels, thus ensuring smooth and efficient packing operations. Actual measurements show that this layout has improved packing efficiency by approximately... 30% At the same time, packaging errors caused by process confusion have been virtually eliminated.
This solution not only meets Haidilao’s requirements for food traceability and digital management but also demonstrates thoughtful consideration for frontline employees in every detail. By optimizing ergonomics, it has created a clean, efficient, and error-resistant work environment—a successful implementation of the lean production philosophy.
Relevant Cases